Views: 0 Author: Site Editor Publish Time: 2025-04-30 Origin: Site
I. Test Background: Why does a 25-ton truck-mounted crane need extreme testing?
In the field of construction machinery, "parameters do not equal true performance"! BOB-LIFT conducted a full-condition pressure test on a 25-ton truck-mounted crane to verify three core issues:
Is the nominal lifting capacity of 25 tons true?
2. Can the stability under a long arm span ensure safety?
3. Will the hydraulic system deteriorate after continuous operation?
Ii. Full Test Documentation: Data Never Lies
Static load testing
Challenge: Hoisting a 25-ton counterweight block with a maximum working radius of 18 meters
Result:
The counterweight blocks lift off the ground smoothly without any visible structural deformation
The torque limiter gives real-time alarms and automatically cuts off power when overloaded by 0%
2. Dynamic stability test
Challenge: 360° continuous rotation + Simulation of 7-level wind load (wind speed 13.9m/s)
Result:
The rotary accuracy error is less than 1cm
The anti-sway system keeps the swing amplitude of the lifted object within 5°
3. Durability Marathon
Challenge: 72-hour continuous cycle operation (hoisting - translation - unloading)
Result:
The hydraulic oil temperature is always kept below 65℃ (critical value: 90℃).
The wear of key parts (steel wire rope, pin shaft) is only 60% of the industry average
Iii. Technical Analysis: Where Does Hard Power Come From?
1.Strengthen structural design
It adopts BS700MC high-strength steel, and the thickness of key pressure-bearing parts is increased by 20%
Finite element analysis (FEA) optimizes the stress distribution and eliminates weak points
2. Intelligent hydraulic system
The Rexroth proportional valve from Germany and the dual-pump combined flow technology increase the flow rate by 30%
It features a unique "thermal balance loop" design to prevent performance degradation at high temperatures
3. Safety redundancy configuration
Triple protection: torque limiter + Angle sensor + emergency manual pressure relief
Optional AI anti-sway system (real-time correction of the lifted object trajectory through the camera)
Iv. Purchasing Suggestions: Is your working condition suitable for the 25-ton class?
Recommended scenarios:
Steel structure factory building hoisting (H-shaped steel ≤22 tons)
Port standard containers (20/40-foot containers)
Wind power equipment maintenance (nacelle components ≤25 tons)
Unrecommended scenarios:
Super-radius hoisting (larger models should be selected for hoisting over 18 meters)
Extreme low temperature (< -30℃, customized hydraulic oil formula required)
Every second we test is for the safety and efficiency of every minute on your construction site.
If you have any related needs for cranes, please feel free to consult us!