7 steps to Install a Truck Bed Crane

Installing a truck bed crane can significantly enhance the functionality of your vehicle, enabling you to lift and transport heavy loads with ease. Whether you’re a professional contractor, farmer, or DIY enthusiast, a truck bed crane can make a world of difference. This guide will walk you through the step-by-step process of installing a truck bed crane, specifically focusing on the SQ20SU4 20 Ton Telescopic Boom Truck Mounted Crane.

Why Install a Truck Bed Crane?

Before diving into the installation process, let’s briefly discuss the benefits of having a truck bed crane:

1. Increased Efficiency: A truck bed crane can handle heavy lifting tasks, reducing the need for manual labor and speeding up job completion times.

2. Versatility: It can be used in various industries, including construction, agriculture, and transportation.

3. Safety: Properly using a crane minimizes the risk of injuries associated with lifting heavy objects manually.

4. Cost-Effective: Over time, a truck bed crane can save you money by reducing labor costs and improving productivity.

Specifications of SQ20SU4 20 Ton Telescopic Boom Truck Mounted Crane

• Max Lifting Capacity: 20000kg

• Max Lifting Moment: 51ton.m

• Recommend Power: 55KW

• Hydraulic System Flow: 80+63L/Min

• Hydraulic System Pressure: 28Mpa

• Coil Tank Capacity: 270L

• Installation Space: 1300mm

• Self Weight: 9800kg

• Rotation Angle: 360°

Tools and Materials Needed

• Truck bed crane (SQ20SU4)

• Mounting hardware (bolts, nuts, washers)

• Drill and drill bits

• Wrenches and socket set

• Measuring tape

• Level

• Hydraulic fluid

• Torque wrench

• Crane installation manual (usually provided with the crane)

Step-by-Step Installation Guide

Step 1: Prepare the Installation Area

1. Choose a Suitable Location: Ensure that your truck bed can accommodate the crane’s installation space of 1300mm.

2. Clean the Area: Remove any debris or obstructions from the truck bed where the crane will be installed.

3. Measure and Mark: Use the measuring tape to mark the exact spot where the crane will be mounted. Make sure it is centrally located to distribute the weight evenly.

Step 2: Assemble the Crane Base

1. Position the Base: Place the crane base on the marked location in the truck bed. Ensure that it is level.

2. Drill Mounting Holes: Using the drill and appropriate drill bits, drill holes in the truck bed for the mounting bolts. Follow the crane manufacturer’s specifications for hole size and placement.

3. Install Mounting Bolts: Insert the mounting bolts through the base and truck bed, securing them with washers and nuts. Tighten them using a wrench.

Step 3: Install the Crane

1. Attach the Boom: Depending on the crane model, you may need to attach the boom to the base. Follow the manufacturer’s instructions for assembly.

2. Connect Hydraulic Lines: Attach the hydraulic lines from the crane to the truck’s hydraulic system. Ensure that the connections are secure and free from leaks.

3. Fill Hydraulic Tank: Fill the crane’s hydraulic tank with the recommended hydraulic fluid. The SQ20SU4 has a coil tank capacity of 270L.

Step 4: Electrical Connections

1. Connect Power Source: Connect the crane’s electrical system to the truck’s power source. The SQ20SU4 requires a power supply of 55KW. Ensure that all connections are secure and insulated.

2. Test Electrical Components: Turn on the truck and test the crane’s electrical components to ensure they are functioning correctly.

Step 5: Safety Checks

1. Inspect Installation: Double-check all bolts, nuts, and connections to ensure they are tight and secure.

2. Test Crane Operation: Operate the crane through its full range of motion (rotation angle of 360°) to ensure that it moves smoothly and without obstructions.

3. Check Hydraulic System: Monitor the hydraulic system for any leaks or issues. Ensure that the hydraulic system pressure is at 28Mpa.

Step 6: Final Adjustments

1. Torque All Bolts: Use a torque wrench to tighten all bolts to the manufacturer’s recommended torque specifications.

2. Level the Crane: Use a level to ensure that the crane is perfectly level. Adjust as necessary.

Step 7: Training and Usage

1. Read the Manual: Thoroughly read the crane’s operating manual to understand its functions and safety features.

2. Train Operators: Ensure that all operators are trained in the safe use of the crane, including proper lifting techniques and load limits.

Maintenance Tips

Regular maintenance is crucial for the longevity and safe operation of your truck bed crane. Here are some maintenance tips:

1. Inspect Regularly: Perform regular inspections of the crane, checking for any signs of wear or damage.

2. Lubricate Moving Parts: Lubricate all moving parts regularly to ensure smooth operation.

3. Check Hydraulic Fluid Levels: Monitor and maintain the hydraulic fluid levels, topping up as needed.

4. Tighten Bolts: Periodically check and tighten all bolts and connections.

Final Toughts

Installing a truck bed crane, such as the SQ20SU4 20 Ton Telescopic Boom Truck Mounted Crane, can greatly enhance your vehicle’s capabilities, making heavy lifting tasks easier and more efficient. By following this comprehensive guide, you can ensure a safe and effective installation process. Regular maintenance and proper training will help you get the most out of your truck bed crane, providing reliable service for years to come.